Aerosol Filling 1ml–500ml

Aerosol contract filling in Sydney

SachetsCo provides selected aerosol filling in Sydney for brands requiring aerosol contract manufacturing, body spray filling, hair spray filling, cosmetic spray filling and private label aerosol filling across Australia. If you are looking for an aerosol filling partner to support your brand from sample through to retail production, our team can review your project for compatibility and production suitability.

Selected aerosol filling from 1ml to 500ml is reviewed case by case, subject to product compatibility, packaging compatibility, can, valve, actuator, propellant, flammability or dangerous-goods requirements, filling method, labelling and regulatory requirements.

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Aerosol products we can review

SachetsCo can review selected aerosol product types for filling suitability. All products are subject to compatibility and regulatory review before production is confirmed.

  • Body sprays (selected, subject to review)
  • Deodorant-style spray formats where suitable
  • Hair sprays and styling sprays (subject to product and packaging review)
  • Cosmetic sprays where compatible
  • Fragrance and mist-style sprays (subject to flammability and dangerous-goods review)
  • Personal care sprays where suitable
  • Promotional and sample spray formats (subject to review)
  • Private label and white label aerosol projects where compatible

All product types listed above are selected formats only and are subject to product compatibility, packaging compatibility, can, valve, actuator, propellant, flammability or dangerous-goods review, filling method, labelling and regulatory requirements.

1ml to 500ml aerosol filling range

SachetsCo can review compatible aerosol filling projects from 1ml sample sizes through to 500ml retail, salon, promotional or professional-use formats.

Fill volume, can size, valve, actuator, spray pattern, product formula, propellant system and labelling must all be reviewed before production is confirmed. Not all aerosol formats are compatible with all products, and each project is assessed individually to determine filling method, line suitability and production pathway. Brands are encouraged to submit a project brief early so that the review process can begin promptly.

Aerosol project workflow

Our aerosol contract filling process is structured to support brands from initial brief through to production. A typical aerosol project pathway includes:

  • Project brief: Understanding your product type, target format, fill volume, batch quantity and timeline
  • Product or bulk formula review: Assessing your formula or bulk product for aerosol filling suitability and documentation requirements
  • Can, valve, actuator and closure review: Reviewing your chosen can, valve, actuator and closure for compatibility with the product and filling process
  • Flammability or dangerous-goods screening: Identifying any flammability classification, dangerous-goods requirements or regulatory considerations applicable to the project
  • Artwork and label review support: Supporting label and artwork review for compliance-aware presentation
  • Filling and packing pathway: Confirming the filling method and packing process suited to your aerosol product
  • Batch documentation where agreed: Providing batch records, traceability documentation and retention samples where included in the agreed project scope
  • Quote and production planning: Providing a project quote and production schedule once all reviews are complete

Aerosol safety and compliance review

Aerosol products may involve pressure systems, propellants, flammable materials or dangerous-goods requirements. These characteristics mean that aerosol projects require a more detailed review process than standard liquid filling projects.

Each aerosol project submitted to SachetsCo is reviewed individually for product type, can and container compatibility, valve and actuator suitability, propellant requirements where applicable, flammability classification and any relevant dangerous-goods or regulatory requirements. SachetsCo does not guarantee acceptance of any aerosol project prior to completion of this review process.

Brands are encouraged to provide full product and packaging details at the time of enquiry to allow the review to proceed efficiently.

Quality and documentation

SachetsCo operates under GMP and HACCP certified systems to support quality and traceability across aerosol contract filling and manufacturing projects.

Our quality and documentation approach includes:

  • GMP and HACCP certified systems
  • Batch records and traceability documentation where agreed in project scope
  • Quality checks at key production stages
  • Supplier documentation review where available
  • Certificate of Analysis (COA) review where available
  • Retention samples where agreed in project scope
  • Compliance-aware label and artwork support

SachetsCo does not guarantee regulatory approval, shelf life or stability outcomes for any aerosol product. Brands are responsible for ensuring their products meet all applicable regulatory requirements.

Best-fit customers

  • Body spray brands — selected body spray and personal care spray filling, subject to review
  • Haircare and salon brands — hair spray, styling spray and haircare aerosol formats where suitable
  • Cosmetic spray brands — cosmetic and fragrance mist spray filling for compatible products
  • Personal care brands — personal care aerosol and spray formats subject to compatibility review
  • Promotional product brands — sample and promotional aerosol formats from 1ml where compatible
  • Private label aerosol projects — end-to-end filling, packing, artwork and documentation support for private label aerosol brands
  • Brands needing 1ml to 500ml filling support — from sample-size through to retail and professional-use aerosol formats

Related services

FAQ

What aerosol fill sizes can you support?

SachetsCo can review compatible aerosol filling projects from 1ml to 500ml, subject to product, packaging, can, valve, actuator, propellant and regulatory review.

Do you fill all aerosol products?

No. Aerosol projects are reviewed case by case because product type, propellant, flammability, packaging and regulatory requirements can vary significantly.

Can you fill body sprays and hair sprays?

Selected body spray, hair spray, styling spray and personal care spray projects can be reviewed for compatibility and filling suitability.

Can you support private label aerosol projects?

Yes. SachetsCo can review selected private label and white label aerosol projects, including packaging, artwork and documentation requirements.

What do you need to quote an aerosol filling project?

We need the product type, formula or bulk product details, target fill size, packaging type, can and valve details, artwork status, batch quantity and any regulatory or dangerous-goods information.